A silk tufted rug – now what?

I was sent some photos of a relatively “new” type of product hitting the market – a tufted rug using silk as highlights.

Now…tufted rugs are of course not new to retail shops. I’m sure you’ve seen them, rugs with a material backing, like this:

Tufted rug - cloth backing.

Tufted rug - cloth backing.

Tufted rugs are what I refer to as FAKE rugs, because they are a cheaper, quicker way to create the look of a woven rug without the quality and longevity of a real woven rug.

Tufted rugs are essentially hooked rugs, looped into a cotton mesh, then latex is poured over the back to glue the fibers in place. They most of the time cover the back with a cloth, because the latex is ugly and can sometimes crumble or yellow the floor/carpeting underneath it. Then they shear off the top loops so it is straight fibers like a “real” rug.

Tufted rugs by and large are cheaply made, and have a life of several years, versus decades (or centuries) like quality hand woven wool rugs.

A real hand woven rug can take months - or years - to craft.

A real hand woven rug can take months - or years - to craft.

I am a fan of real rugs – WOVEN rugs. Especially wool rugs.

That said, most consumers do not know the difference, and many buy tufted rugs, so you need to know how to clean them.

Because tufted rugs have a lot of corners cut to allow them to sell for cheaper prices, you have a number of concerns:

1) The latex, if poor quality, can crumble and the face fibers can pull loose during vacuuming or cleaning.

2) The designs, if stenciling is used that is INK, can bleed out when wet and wick up to the top (this is a manufacturing flaw, because they should NOT be using ink to do this).

3) The latex, if it has gone bad and soured, can create a HORRIBLE odor (smells like a cross between dirty socks and rubber) that will get WORSE with any moisture from cleaning. If the rug is new, and smells, tell your client to RETURN the rug immediately to exchange for another one or to get their money back. This is flawed merchandise.

4) Because of the latex construction, these rugs can take up to 4 times as long to dry as woven rugs do. So you need to boost air movement and dehumification to boost your drying results for tufted rugs.

There are some other issues, but those are the biggies.

And I don’t want to imply ALL tufted rugs are crummy. There are some high-end, very nice tufted rugs, for example Edward Field’s rugs are VERY expensive wool tufted rugs that are high quality.

Back to my story… I was sent a photo of a TUFTED rug with wool face fibers, but also SILK highlights throughout it. And the cleaner wanted to know any tips or concerns he should have. Here’s two photos of the rug in question:

Wool and silk tufted rug - front view

Wool and silk tufted rug - front view

Wool and silk tufted rug - back corner

Wool and silk tufted rug - back corner

Now, considering this is a tufted rug, the odds of the highlights being good quality silk are not high. In fact, it is likely rayon or viscose or mercerized cotton (all used as artificial silk).

To determine if it is real silk versus fake silk, you take a tuft from the rug (use tweezers) and drop it in a small cup of fresh Chlorox bleach.

If it is real silk, it will begin to bubble and slowly dissolve.

If it is fake silk (mercerized cotton, or rayon/viscose which is cotton by-products), it will do nothing. By the way, rayon/viscose is the WORST fiber on the planet for rugs.

There are many high quality rugs from Persia, and China, that are hand woven wool oriental rugs with silk highlights around the floral designs. They are beautiful.

Silk is a natural protein fiber, like wool, and in these cases where the amount of silk is not large, you can follow the same guidelines you do for cleaning wool and safely clean the silk as well. Same shampoo, same dye stabilizing solutions, same vinegar rinse to remove the residue.

One difference is that the silk will get matted and stiff when fully dried, and this requires some grooming to loosen those fibers up again. Very slow hand brushing is required (similar to the grooming needed for velvet when it is cleaned, except you use a hand brush instead of a carding brush). This additional time needed is why it usually costs more to clean silk rugs than wool rugs, because more time is required. (By the way, grooming is required for FAKE silk also, so even cheap viscose rugs cost more to clean than wool rugs because it takes more time.)

With this tufted rug in particular, because these rugs are made quickly and not with the highest quality ingredients, I would pre-inspect for a few things. I would want to know: are the dyes colorfast? are the fibers strong or do they pull away easily? is there any stenciling? is the silk actually RAYON? is there any latex strong odor?

I would test the dyes. If they test colorfast, and the rug is fairly soiled, then I would wash the rug. Give it a bath.

If the dyes test as fugitive, then I would surface clean the rug with an upholstery tool section by section carefully, to clean it. I would use an Airpath air mover to speed dry.

I would test the fiber strength. If they test strong, and the rug is fairly soiled, then I would wash the rug.

If they test weak (easily pull away from the rug), then I would surface clean it with the upholstery tool, and if needed, place a screen over the rug sections as I clean them to keep fibers from being pulled away during extraction strokes.

I would inspect for stenciling. If I see none when I grin open the fibers to look, then I would wash the rug.

If I do see stenciling, and the rug is fairly soiled, I would STILL wash it… because the rug is dark and so ink bleeding out will not be visible on the front, but I would let the client know ink marks will show on the backing material. (Most clients don’t care what the back of the rug looks like, and I always prefer to give rugs a bath versus surface cleaning because it is the difference between taking a real bath or having a sponge bath.) Just in case the ink might bleed into the white silk highlights, I would use an Airpath to speed dry it.

I would test to see if the highlight fibers are RAYON instead of silk. If they are in fact rayon, then I know I need to be careful about scrubbing the rug, and to be extra careful when grooming after it’s dry. Rayon is a very weak fiber, and will break apart with even the gentlest cleaning.

I would pre-inspect for the horrible odor found in some tufted rugs. If the rug has that odor I would NOT CLEAN IT. This is a manufacturing flaw, tell the client to return it to the store they bought it at.

As long as you are VERY good at pre-inspection, and VERY good at carefully cleaning a rug, this should not be a problem rug to clean.

If you have any questions for me on this rug or others, please post them in the COMMENTS.

Thank you for reading the Rug Chick blog, I am always happy to see so many come to visit me here.

:)

- Lisa

Rug Reminder: Viscose rugs are garbage.

I’ve been getting a lot of questions lately about viscose (aka rayon, faux silk, or Art Silk) rugs from rug cleaners, and also consumers looking to buy some new rugs.

Yes viscose is MUCH cheaper than silk – that’s because you are getting what you pay for.

Looks good, but not for long.

Looks good, but not for long.

I’ve made posts before about the negatives of buying or cleaning a viscose rug.

The fiber is not just kinda weak – it is VERY weak.  Spill on it, and scrub it trying to clean it up, you will permanently distort and damage the fibers.

It likes to YELLOW on you. Get it wet, just with water, and you will have a water mark that ends up looking like a big pet urine puddle. (This is because rayon is a bunch of cellulose by-products, mish-mashed together and heavily chemically process to make it look shiny, and it yellows when wet.)

It likes to BLEED on you. The dyes are not strong. Ever try to clean one of these on your own at home, because it looks easy to clean, and you will create a soup of dyes mingled together if you’re not careful.

And… it looks worse after every year of foot traffic, and after every cleaning.  Why? Because you can’t scrub it much without distortion or damage. Think about something you have that is cotton (a stronger version of rayon), like perhaps some socks. They’ve gotten dirty from use, and then you can only wash them by gently soaking them in a cleaning solution, and not being allowed to scrub to try to get the soil loose, and not allowed to use hot water to help remove it (because it would make it come apart more).

How clean could you get those socks? Would you ever be able to wear them again? Probably not.

So you have viscose rugs, with feet, shoes, and paws walking on it – and the contaminants brought in from those sources – and you cannot properly and thoroughly clean it because it’s such an inferior fiber it can’t hold up to proper cleaning over time.

You literally buy a rug, when it’s viscose, that is disposable. It will look good for a short period of time, and will age quickly and will be in the landfill, or given away to Goodwill, in a few years.

So, why bother?

A wool rug will last you decades, and some for centuries, if you get a quality one. There is no better rug fiber to buy than wool, for lots of reasons I’m written about in prior posts.

Viscose and rayon may be cheap… but even “cheap” – it’s not worth it. You are wasting your hard earned money.

Just want to make sure everyone is clear on this. :)

- Lisa

Frankensteined Custom Rugs.

That’s what I call rugs that are haphazardly designed using very different fibers or construction types in order to make a “custom” rug. Just like Frankenstein, they grab random pieces to put together the resulting monster.

Some look attractive. The question though is – can you safely clean it? Because in many cases, you can’t.

You may have a base natural fiber rug, which should be washed, but fabric borders that with water will bleed, or even worse, shrink and buckle.

Decorative fabric that will be tricky to clean

Decorative fabric that will be tricky to clean

Some custom rugs are pieced together like a puzzle, and latex or seam tape is used to hold the patchwork together. Again, it can be an attractive rug to look at, but giving it a bath can split the seams.

Seam tape holding a rug together can split with age or washing.

Seam tape holding a rug together can split with age or washing.

This means you may only have the option of a surface cleaning rather than a real rug bath, and since a surface cleaning is not as thorough as a wash (and leaves more cleaning residue behind) – you will likely have to wash the rug more often to keep it clean for your home. This is added cost that you need to be aware of if you are purchasing a specialty custom rug.

Custom rug - check the back for stability.

Custom rug - check the back for stability.

It is a shame that the designers of these rugs do not reach out more to the rug cleaners who will end up cleaning these pieces.

Sometimes a rug that is a great idea and design in someone’s mind, becomes incredibly impractical in terms of care and cleaning. For example, some rug manufacturers are creating rugs using viscose (rayon) as highlighting fibers in their design, but viscose is the worst rug fiber on the planet. It’s cheap though, and looks like silk, so they use it.

These days some manufacturers only seem to care about getting that first sale, and not whether their products are going to last a long time or simply become landfill rugs that begin falling apart soon after the sale.

And the more complicated these rugs are in terms of cleaning, the more time a professional rug cleaner will have to take to sometimes hand clean each section using different methods, which can be a costly in terms of labor hours you are paying to take proper, sanitary care of your floor covering.

If you are someone looking to buy a rug, and want a few tips on looking for quality new rugs, post a comment letting me know and I’ll email you tips I follow.

If you are a rug cleaner looking to be wary of many of the lurking problems with new rugs these days, post a comment letting me know and I’ll email you my handy one page pre-inspection sheet to train you on what to keep an eye out for.

There are some very beautiful custom rugs out there, you just want to make sure they are quality pieces that aren’t going to give you any surprises.

- Lisa

Rug To Run From: Viscose Rugs!

Real rugs (hand woven oriental and occidental rugs) are truly pieces of hand craftsmanship to showcase in your home.

They are a piece of a weaver’s life that you get to enjoy. A piece of art that will live centuries (if it is properly cared for).

Commodity rugs are mass produced today to feed a need of the fact that many people have hard floors in their homes, and they want a nice looking area rug, but they do not want to pay a fortune for it.

As with anything produced today, there can be items that are truly a great value, and others that are not worth your hard earned money. And viscose rugs are one of these areas where the great deal is just not worth it.

Viscose (also known as rayon) is in my opinion one of the absolute worst fibers to ever choose to use in something that people will walk on. Here are just a few reasons why:

Rayon/viscose is a weak fiber that distorts and breaks.

Rayon/viscose is a weak fiber that distorts and breaks.

In strength tests, wool fibers can be bent up to 10,000 times before it breaks. Silk is also very strong at 2,000.

What is rayon? 70.

Yes 70. So as you can guess, walking on it becomes quite stressful for a viscose rug. Also, washing the rug (where you are required to do a little scrubbing) can be very stressful.

Rayon/viscose, because it is made from cotton by-products and wood pulp fibers, tends to show soil very quickly. It also yellows with time and can have a yellow/brown cast when it gets wet. (If you are a professional rug cleaner, you will want to give the rug a vinegar rinse, and dry face down after water removal so that you can lessen this browning and wick any that occurs to the back side of the rug.)

Another weakness of viscose rugs is the dye quality. They easily bleed.

Viscose rugs have dyes that are rarely colorfast.

Viscose rugs have dyes that are rarely colorfast.

In this case, a cold water flood in a home resulted in these dyes migrating all throughout this viscose rug. This is not reversible.

A flood, improper cleaning, or even a simple spill can bleed viscose rug dyes.

A flood, improper cleaning, or even a simple spill can bleed viscose rug dyes.

Why would manufacturers use a fiber so unsuitable for a rug in their inventory?

Simple. Because it is CHEAP.

They want the look of silk, but they do not want to actually use silk. They turn away a far superior fiber that will last a century, and exchange it for one that might have one solid year of looking good.

For professional rug cleaners, they are trained to identify rayon/viscose rugs and to run from them. They are one of the few rugs that end up looking worse after cleaning than better. They distort, the dyes can bleed, they fade, and they look shaggy over time.

For rug buyers, if you want the look of silk, I would suggest seeking out a lower grade silk rug over anything made of rayon or viscose. The taller the face fiber height, the lesser quality a silk rug. High quality silk rugs have a high knot count and a very low nap. Here is a very nice Qum silk rug, woven in Iran.

If you want the look of silk, then buy a real silk rug.

If you want the look of silk, then buy a real silk rug.

Viscose rugs are what we in the industry label as “disposable rugs” because they have a short life under normal foot traffic, and then they end up in the landfill and you have to go buy another one.

If all you want is a disposable rug, then go get one. They are cheap. But you can also find some great deals on wool rugs, which are fantastic for the floor and will not give you any of the headaches that viscose does. And they will last you a much, MUCH longer time.

- Lisa

Tibetan rugs…

Tibetan rugs today are woven in India and Nepal because Tibetans no longer have their home in China.

They have a very distinct weaving style, and very vibrant colors, as well as fabulous quality wool. These are some of our favorite “new” rugs to wash because they have so much character and seem so ALIVE.

Tibetan rug

Emmett Eiland shares some more details about today’s Tibetan rugs. Enjoy!  – Lisa

New Oriental Rugs – Protecting Your Investment

I use the term “oriental rug” to mean a hand-woven rug (as opposed to an “area rug” which is a machine made rug).

Technically “oriental” refers to “the East” (the Orient) and rugs woven over on the other side of this great planet of ours. Academics use “occidental rug” to refer to those rugs woven in the western hemisphere, such as Navajo rugs.

I know that technically I should distinguish between oriental and occidental – but I don’t. I’ve never used the term occidental with a client, ever. They think I’m saying accidental rug with a pompous “oh” instead of the “ax” – so I keep it simple. Hand woven is “oriental rug” to me – and this is what I see in my head:

Loom from Castle Cleaning in Colorado.

Loom from Castle Cleaning in Colorado.

I see the hand work that has twisted every single knot around those warp threads. I see the sheared wool, the dyeing process, the spinning process, the months (and sometimes years) of creation time.

I see a piece of someone’s life in front of me. A part of someone’s soul in a piece of art now place in your home for you to enjoy.

A hand woven rug makes me smile.

Machine woven rugs? Tufted rugs with material backing? They just have no heart to me. No soul. No love.

I have loved many, many wonderful rugs, brand new and some centuries old. None have been machine made. It’s like really loving GOOD food, and having to go to McDonald’s – there is just no pleasure in a knock off. At least not for me. It’s one of the joys – and curses – of knowing so much about a craft … when you really appreciate the art, you are drawn to the well-made pieces.

And I appreciate those who in a world full of commodity, cheap, machine-made product, will choose to buy a hand crafted rug. I appreciate those who value and buy a REAL rug. (I am still very nice to everyone who buys area rugs also – I just enjoy the hand woven rugs more.)

I received an email today from a peer who received a brand new hand woven rug from a client. She has had the rug a few days, and noticed that a damp cloth makes the red dye transfer to it. The peer was asking me for some advice – here is the rug from Iran:

Wool hand woven rug.

Wool hand woven rug.

With brand new rugs, it is possible that they have a certain amount of “excess dye” in the fibers. This washes away in the first cleaning (some rugs are washed thoroughly before being sold and these do not have this situation).

If the rug is in an area where there may be spills, then they might pose a problem, because the dye may move and migrate to other areas. So this is what I suggested to my peer. Not to wash it fully, but to rinse the tips of the fibers.

Rugs, especially oriental rugs, should be given a bath when cleaned. This is the recommended thorough way of cleaning rugs. This should be done in a rug plant, because thorough dusting, the wash, and complete drying are required. Many rugs have dyes that are not colorfast, so these professionals are trained to stabilize the dyes during the cleaning process.

But with this rug, a bath is not needed. The issue is not soil, but excess dye. If you are a professional rug cleaner, these are the steps I’d recommend:

1) Use your Drimaster tool. This is the PERFECT tool because you want to be able to rinse the fibers thoroughly and IMMEDIATELY extract without the water moving to other areas and potentially making the red dye move to neighboring areas. (If you do not own a Drimaster tool you can find it on the Hydramaster site.)

2) You can adjust the amount of water flow, and you can see the water through the viewer to see if it is red or simply clear. Make short strokes WITH the grain of the wool fibers several times, and then turn off the water flow and follow up with a dry stroke to pick up any remaining moisture.

(To determine the GRAIN of the fibers, pet the rug as you would your dog. You will know when you are going WITH the grain or AGAINST it – and you always want your tool strokes or brushing strokes to be WITH the grain.)

3) Keep the rug out flat, and dry it quickly. If you use a Dri-Eaz AirPath, it will dry in minutes.  Set it beside the rug rather than over it so as not to leave any impressions from the airmover legs.

4) Take a damp towel to verify that no more dye transfers as before.

It is not unusual to have “excess dye” in the fibers of a new rug. This wool is very thoroughly dyed those beautiful colors, and just as with new sweaters in the laundry, some dye comes off in the first cleaning. (Just as your grandmother used to add vinegar to her wash to help stabilize and protect neighboring fabrics from absorbing this migrated dye – many rug plants use vinegar also as a rug dye stabilizing agent in their facilities. Old world ways in new world operations.)

The reason I like this “surface rinse” of a brand new rug is because it takes away that excess dye (which might give a rug owner problems if there is a spill), but also because even though the rug is “new” it is not necessarily clean. Dust settles in the store, some have people who walk on them in the store, and the shipping and transport from overseas is not necessarily the cleanest experience. The thorough rinse can remove surface contaminants as well as that excess dye.

If you are a proud owner of a brand new wonderfully hand woven rug, and you find a little dye coming off on a damp towel and you are concerned – now you know what to do.  A surface rinse with a new piece of technology that keeps the rug from having to be given a bath just to remove a little bit of extra dye.

Some rugs last for centuries – so they are not a part of our lives; we are a part of theirs. I hope you enjoy your new (or old) woven rug for many years to come.

- Lisa

This Rug Stinks.

I am not the biggest fan of TUFTED rugs. Simply because I appreciate the art of a woven rug crafted by hand,versus the mass-market production of tufts of wool held together by latex and covered up on the back with material.

It’s cheaper to buy a tufted rug than woven, because of course the labor is a fraction of the time, but you also get what you pay for – a rug that lasts several years versus decades (or centuries) … a rug that is many times “disposable” because they simply do not last long. 

And definitely not a rug to hand down to your children.  But maybe you don’t mind that. You might be looking for something that looks nice, and maybe you have pets so you don’t want an investment piece of art on your floor, so it may be that a tufted area rug is exactly perfect for your needs and budget.  I can understand that.

But what happens when the new tufted rug you bought stinks?  I mean, literally STINKS?  Like this one:

Some tufted rugs from India smell like dirty old socks and rubber.

Some tufted rugs from India smell like dirty old socks and rubber.

Tufted rugs from India are getting a reputation for smelling bad. There appears to be a flaw in the curing process of the latex holding the rug together that off-gases an awful smell.

The purchaser may get a great deal on the rug and think that this can be washed to smell better – but they would be wrong, because the odor actually WORSENS with moisture. As of this date, none in my network has come up with a solution to this problem except to turn the rug away as uncleanable.

Some of these problem rugs have white material backing, and many I have seen have the blue backing shown in the photograph above.  In my experience all have been from India, but not all India tufted rugs have this problem.  And it may be that China or other countries produce tufted rugs with this particular problem, I just have not experienced it in anything other than tufted product from India.

What do you do?

When you go to buy a tufted rug, you grin open the fibers in the store and you SMELL the rug.  If you notice a strong blend of dirty old socks with old tire rubber, then you have a problem.  Do not buy the rug.

If you have recently bought a tufted rug, have closed up your house for a trip, and return to the strong pungent smell that makes your eyes water, then return the rug to the store.  This is a manufacturing flaw, and the rug should be replaced. Then the retailer can ship it back to the factory and insist that they improve their manufacturing process.

And if you don’t want to deal with any potential odor problems like this, then buy a rug that is woven and does not use latex or glue to hold it together because it has been crafted beautifully by hand and does not require any adhesive to keep it together.

- Lisa

That Rug LIES! (Or it is lays…?) :)

Just like Tammy Faye used a lot of makeup to cover up her “real” look to try to appear younger … certain rug dealers can use some “tricky” cover-ups to make a rug look OLDER. (Interesting, huh?)

Tea wash, henna wash, antiqued wash – these are the culprits.

It is a brown or gold dye, applied after the rug is woven, to give it a darker, older look. It can hide harsh strong dyes to make them more subtle. It can also hide past stains, flood damaged dyes, and other damage to make it appear un-damaged to the uneducated buyer. It can also be used to make a rug appear to be an antique to the uneducated buyer.

Or – it could simply be used to make the rug more attractive.

But here’s the problem – most of these applications are NOT permanent. So if a someone buys the rug, and gets it cleaned, it can suddenly lose the “look” that compelled them to buy the rug in the first place. (Usually they are not told the rug has been “tea washed” when they bought it. And honestly, many retailers handle too much product to know a wash warning sign like this – but rug cleaners, we need to catch it before we end up buying the rug ourselves from an unhappy client.)

Look at this rug:

Hmmm .. the color looks a little off.... (hint, hint!)

Hmmm .. the color looks a little off.... (hint, hint!)

If you are running a conveyor belt cleaning operation – hundreds in and out a week - you might not catch these.

But when you run a hands-on workshop operation, where the teams inspect each rug closely, and then wash the rugs one at a time carefully, you will pick up on these dangers (and you can let the rug owner know there is a problem BEFORE it’s cleaned).

Grin open those fibers – what do you see?:

WOW! This rug was living a LIE! It's not antique, it's antiqu-ED!

WOW! This rug was living a LIE! It's not antique, it's antiqu-ED!

When you clean a rug like this one, even if you are gentle, you will remove this over-dye process.

How do you spot the warning signs – as a rug CLEANER or as a rug BUYER? You compare the front to the back (any color differences?), you grin open the fibers (any color differences from the base to the tips?), you take a towel and dampen it and wipe the fibers (ANY color coming off onto the towel?).

You also look at the FRINGE to see if it is beige or brown instead of white. Usually they spray or dip the entire rug, and the cotton fringe will dye unevenly from that process.

If you like the look of a tea washed rug – then by all means buy it. But know that eventually this rug needs to be cleaned (at least once every 18 months under normal use, once a year for high traffic, that is IF you vacuum the rug regularly) and when it is cleaned it may lose some of this coloring process. It is not permanent, but some applications are better than others. Some are horrible and will come off with simply water.

Be aware that this means the color can also come off onto fabrics if you sit on the rug, and it may transfer to the carpeting underneath if you are placing the rug on top of wall-to-wall carpet.

As a cleaner – test the strength of the over-dye application and make the decision to move ahead with cleaning, or turn the job away if the rug owner will not release you from liability on cleaning their tea-washed rug. Your cleaning process is not doing damage, the application process is the problem.

Makeup will only cover up spots so long … eventually you have to show the “real” you … and eventually these rugs need to be the rugs they were “born” to be.  Just be wary of the cover-ups!

- Lisa

P.S. Since you’re here anyway… why not post a comment? I’d like to know if you like my posts, or if you don’t, or if there is anything you’d like me to share some insight on.  Come on! It’s fun! :)