A silk tufted rug – now what?

I was sent some photos of a relatively “new” type of product hitting the market – a tufted rug using silk as highlights.

Now…tufted rugs are of course not new to retail shops. I’m sure you’ve seen them, rugs with a material backing, like this:

Tufted rug - cloth backing.

Tufted rug - cloth backing.

Tufted rugs are what I refer to as FAKE rugs, because they are a cheaper, quicker way to create the look of a woven rug without the quality and longevity of a real woven rug.

Tufted rugs are essentially hooked rugs, looped into a cotton mesh, then latex is poured over the back to glue the fibers in place. They most of the time cover the back with a cloth, because the latex is ugly and can sometimes crumble or yellow the floor/carpeting underneath it. Then they shear off the top loops so it is straight fibers like a “real” rug.

Tufted rugs by and large are cheaply made, and have a life of several years, versus decades (or centuries) like quality hand woven wool rugs.

A real hand woven rug can take months - or years - to craft.

A real hand woven rug can take months - or years - to craft.

I am a fan of real rugs – WOVEN rugs. Especially wool rugs.

That said, most consumers do not know the difference, and many buy tufted rugs, so you need to know how to clean them.

Because tufted rugs have a lot of corners cut to allow them to sell for cheaper prices, you have a number of concerns:

1) The latex, if poor quality, can crumble and the face fibers can pull loose during vacuuming or cleaning.

2) The designs, if stenciling is used that is INK, can bleed out when wet and wick up to the top (this is a manufacturing flaw, because they should NOT be using ink to do this).

3) The latex, if it has gone bad and soured, can create a HORRIBLE odor (smells like a cross between dirty socks and rubber) that will get WORSE with any moisture from cleaning. If the rug is new, and smells, tell your client to RETURN the rug immediately to exchange for another one or to get their money back. This is flawed merchandise.

4) Because of the latex construction, these rugs can take up to 4 times as long to dry as woven rugs do. So you need to boost air movement and dehumification to boost your drying results for tufted rugs.

There are some other issues, but those are the biggies.

And I don’t want to imply ALL tufted rugs are crummy. There are some high-end, very nice tufted rugs, for example Edward Field’s rugs are VERY expensive wool tufted rugs that are high quality.

Back to my story… I was sent a photo of a TUFTED rug with wool face fibers, but also SILK highlights throughout it. And the cleaner wanted to know any tips or concerns he should have. Here’s two photos of the rug in question:

Wool and silk tufted rug - front view

Wool and silk tufted rug - front view

Wool and silk tufted rug - back corner

Wool and silk tufted rug - back corner

Now, considering this is a tufted rug, the odds of the highlights being good quality silk are not high. In fact, it is likely rayon or viscose or mercerized cotton (all used as artificial silk).

To determine if it is real silk versus fake silk, you take a tuft from the rug (use tweezers) and drop it in a small cup of fresh Chlorox bleach.

If it is real silk, it will begin to bubble and slowly dissolve.

If it is fake silk (mercerized cotton, or rayon/viscose which is cotton by-products), it will do nothing. By the way, rayon/viscose is the WORST fiber on the planet for rugs.

There are many high quality rugs from Persia, and China, that are hand woven wool oriental rugs with silk highlights around the floral designs. They are beautiful.

Silk is a natural protein fiber, like wool, and in these cases where the amount of silk is not large, you can follow the same guidelines you do for cleaning wool and safely clean the silk as well. Same shampoo, same dye stabilizing solutions, same vinegar rinse to remove the residue.

One difference is that the silk will get matted and stiff when fully dried, and this requires some grooming to loosen those fibers up again. Very slow hand brushing is required (similar to the grooming needed for velvet when it is cleaned, except you use a hand brush instead of a carding brush). This additional time needed is why it usually costs more to clean silk rugs than wool rugs, because more time is required. (By the way, grooming is required for FAKE silk also, so even cheap viscose rugs cost more to clean than wool rugs because it takes more time.)

With this tufted rug in particular, because these rugs are made quickly and not with the highest quality ingredients, I would pre-inspect for a few things. I would want to know: are the dyes colorfast? are the fibers strong or do they pull away easily? is there any stenciling? is the silk actually RAYON? is there any latex strong odor?

I would test the dyes. If they test colorfast, and the rug is fairly soiled, then I would wash the rug. Give it a bath.

If the dyes test as fugitive, then I would surface clean the rug with an upholstery tool section by section carefully, to clean it. I would use an Airpath air mover to speed dry.

I would test the fiber strength. If they test strong, and the rug is fairly soiled, then I would wash the rug.

If they test weak (easily pull away from the rug), then I would surface clean it with the upholstery tool, and if needed, place a screen over the rug sections as I clean them to keep fibers from being pulled away during extraction strokes.

I would inspect for stenciling. If I see none when I grin open the fibers to look, then I would wash the rug.

If I do see stenciling, and the rug is fairly soiled, I would STILL wash it… because the rug is dark and so ink bleeding out will not be visible on the front, but I would let the client know ink marks will show on the backing material. (Most clients don’t care what the back of the rug looks like, and I always prefer to give rugs a bath versus surface cleaning because it is the difference between taking a real bath or having a sponge bath.) Just in case the ink might bleed into the white silk highlights, I would use an Airpath to speed dry it.

I would test to see if the highlight fibers are RAYON instead of silk. If they are in fact rayon, then I know I need to be careful about scrubbing the rug, and to be extra careful when grooming after it’s dry. Rayon is a very weak fiber, and will break apart with even the gentlest cleaning.

I would pre-inspect for the horrible odor found in some tufted rugs. If the rug has that odor I would NOT CLEAN IT. This is a manufacturing flaw, tell the client to return it to the store they bought it at.

As long as you are VERY good at pre-inspection, and VERY good at carefully cleaning a rug, this should not be a problem rug to clean.

If you have any questions for me on this rug or others, please post them in the COMMENTS.

Thank you for reading the Rug Chick blog, I am always happy to see so many come to visit me here.

:)

- Lisa

Rugs That Stink.

When rugs come in our shop that are gosh-awful smelly, the usual suspects are: PETS, FLOODS, or BAD LATEX.

Rugs shouldn't smell like farm animals.

Rugs shouldn't smell like farm animals.

#1) PET PUDDLES

With pet urine, this hits a wool rug, penetrates those face fibers, and gets absorbed deep into the innermost cotton warp and weft foundation threads. Ever run for hours and take off those sweaty cotton socks?  Then you know how much moisture cotton can hold.  A LOT.

So lots of urine absorbed into the middle of your rug, it’s not good news.

Specifically, besides the odor, pet urine can create dye migration or loss that is permanent, as well as yellowing that often is permanent damage as well. (Rug owners are shocked when I explain their $10,000 rug is no longer worth that because of some puppy puddles. They would never pay full price for a bridal gown with a urine stain on it… yet they seem unaware of the devaluation from urine stains on their rugs.) It also, if left unaddressed for months, can lead to dry rot and a nice big hole where the problem is.

Surface cleaning a rug in the home with a portable or truck mount is only cleaning the surface and not the MIDDLE where the problem is. (By the way, cleaning rugs in the home, especially wool rugs, is a huge NO-NO. We will get into that in detail in a future post, right now we are talking odors only.) :-)

Rugs with odors, especially pet odors, need to be WASHED.

Urine contaminated rugs need to be soaked and washed.

Urine contaminated rugs need to be soaked and washed.

Repeat rinsing and squeegeeing to remove the urine.

Repeat rinsing and squeegeeing to remove the urine.

If you do not use thorough rug washing methods, you will not remove the source of the odor. You will lessen it. Maybe some will use a fragrance to try to cover it up (ever get a whiff of a sweaty man using cologne to hide it? yeah… it’s not much better having a “floral” pet urine smell in your rug…). These are not solutions to the problem.

Moral of the story is – pet problem, wash the rug.  And use a professional for it, otherwise the rug could have more damage done than the puppy did to it.

If you have a pet accident – some tips on what to do right now.

#2) FLOODS

Rugs that get improperly wet can get a musty, moldy odor as mildew sets in. We see this mostly with rugs not prepared properly for storage, and the unit gets damp, or has a flood.  Or, an unskilled cleaner does not verify the rug is 100% dry (by using a moisture probe) and rolls up a rug that feels dry, but isn’t.

Neighboring planters that leak are also a BIG creator of water damage to rugs, because again that innermost foundation is made up of absorbent cotton, and it sucks up that water you spill over sometimes, and it leads to mildew, dye bleeding, and over time dry rot.  I’ve seen a rug literally have a big hole crumble apart from long term water exposure. In fact, here’s one:

Rug got wet in a storage unit, and fell apart.

Rug got wet in a storage unit, and fell apart.

Rugs improperly exposed to water need to be properly washed to remove the contaminants from those foundation fibers and the face fibers. If you step in a puddle, you don’t wring the sock, wipe it off, dry it, and it’s clean enough to wear again. (At least I hope you don’t do that!) You wash it.

Same with rugs. You need to soak the rug in the proper sanitizing solution, and then thoroughly clean it. This needs to be handled by professional rug cleaners who are experienced at handling flood-affected contents, and bringing them back to pre-loss condition.

#3) BAD LATEX:

With some tufted rugs (these are the rugs that you do NOT see the same design on the back as the front because instead you see a material backing) – there can be some odor issues.

Due to a lack of consistent quality control, some latex used to hold these cheaply made rugs together can end up souring, and not be properly cured. This gives off a VERY bad smell that is best described as a combination of sweaty old socks, rubber, and livestock.

Nice, huh?  Here’s one of these culprits, a tufted rug from India:

Smelly tufted rug from India. RUN!!!

Smelly tufted rug from India. RUN!!!

When you are looking at a new tufted rug, and it smells bad when you put your nose to it, then just RUN! It is a “Rug To Run From.”

When you try to clean it to make it smell better, it will get WORSE. The water activates the odor-causing elements more.

I would say about 10-15% of the tufted rugs we see from India have this problem. And I always tell my clients to take the rugs IMMEDIATELY back to the store they bought it and demand a replacement (that doesn’t smell) or their money back. This is a manufacturing flaw.

I have read some comments from retailers that say the odor is nothing to worry about. It’s not “dangerous.”

Do you think someone might say this in order to keep people from getting refunds?

Yeah, I think so too.

Here’s what I know… when something smells really bad, my natural instinct is to move away quickly and make a really ugly face.

kinda like this....

kinda like this....

Your body does that to PROTECT you. If my nose tells me to “get away” – then I know it is harming me.

What is really scary is that many of the tufted rugs I see on the market today are made for kids. They have goofy designs on them, and some are cute… but the ones with the odors, I certainly would not want any kids around those.

Cleaning does NOT improve this odor. So watch out.

There you have it – 3 typical smelly rug sources, and a little insight on what can and can’t be done with them.

I think I’ll go out now and get some fresh air…

- Lisa

This Rug Stinks.

I am not the biggest fan of TUFTED rugs. Simply because I appreciate the art of a woven rug crafted by hand,versus the mass-market production of tufts of wool held together by latex and covered up on the back with material.

It’s cheaper to buy a tufted rug than woven, because of course the labor is a fraction of the time, but you also get what you pay for – a rug that lasts several years versus decades (or centuries) … a rug that is many times “disposable” because they simply do not last long. 

And definitely not a rug to hand down to your children.  But maybe you don’t mind that. You might be looking for something that looks nice, and maybe you have pets so you don’t want an investment piece of art on your floor, so it may be that a tufted area rug is exactly perfect for your needs and budget.  I can understand that.

But what happens when the new tufted rug you bought stinks?  I mean, literally STINKS?  Like this one:

Some tufted rugs from India smell like dirty old socks and rubber.

Some tufted rugs from India smell like dirty old socks and rubber.

Tufted rugs from India are getting a reputation for smelling bad. There appears to be a flaw in the curing process of the latex holding the rug together that off-gases an awful smell.

The purchaser may get a great deal on the rug and think that this can be washed to smell better – but they would be wrong, because the odor actually WORSENS with moisture. As of this date, none in my network has come up with a solution to this problem except to turn the rug away as uncleanable.

Some of these problem rugs have white material backing, and many I have seen have the blue backing shown in the photograph above.  In my experience all have been from India, but not all India tufted rugs have this problem.  And it may be that China or other countries produce tufted rugs with this particular problem, I just have not experienced it in anything other than tufted product from India.

What do you do?

When you go to buy a tufted rug, you grin open the fibers in the store and you SMELL the rug.  If you notice a strong blend of dirty old socks with old tire rubber, then you have a problem.  Do not buy the rug.

If you have recently bought a tufted rug, have closed up your house for a trip, and return to the strong pungent smell that makes your eyes water, then return the rug to the store.  This is a manufacturing flaw, and the rug should be replaced. Then the retailer can ship it back to the factory and insist that they improve their manufacturing process.

And if you don’t want to deal with any potential odor problems like this, then buy a rug that is woven and does not use latex or glue to hold it together because it has been crafted beautifully by hand and does not require any adhesive to keep it together.

- Lisa